1000L/H high flow PVDF UF membrane ultrafiltration system with hollow fiber ultra filtration plant
What is Ultrafiltration system?
Ultrafiltration (UF) is the most widely used membrane separation technology. It is mainly used for the separation of macromolecular substances in solution. It has excellent effects on turbidity reduction, sterilization and separation, concentration and purification of macromolecular substances. In the field of water treatment, it can be used to remove colloids, particles, bacteria, viruses, heat sources and macromolecular organics in the water to purify the water. A semipermeable membrane is a thin layer of material capable of separating substances when a driving force is applied across the membrane.
What's the working principle of Ultrafiltration membrane?
Ultrafiltration membrane is the anisomerous semipermeable membrane made of macro molecule material as the separation method without phase transition for solution, and can remove particles whose molecule weight ranges 1,500-100,000 Dalton,and can effectively remove organic, bacterium, virus, colloid and non-ion suspended solid.
1000LPH UF ultrafiltration water treatment system
| 1. Capacity: 1000L/H |
| 2. Total power: 1.0KW/H |
| 3. Voltage: 220V/ 380V, 50Hz/ 60Hz, 1ph /3ph |
| 4. Packing: plywood case 1650*630*1800mm |
| 5. Feed/backwash pump: CHL2-30 |
| 6. Backwash tank: PE-300 |
| 7. UF membrane: UFc90AL x 2pcs |
| 8. Pretreatment: a. Quartz sand filter /b. Activated carbon filter /c. Security pp filter |
1000LPH UF system with softener
Working process of UF Purification System:
Raw water→ Raw water tanks(provided by buyer) →Raw water pumps →Quartz sand filter→Softener(optional)→ Activated carbon filter →5μm security filter→Ultrafiltration device→UV sterilizer(ozone generator)→Pure water tank(provided by buyer) →Water supply point
STEP<1>. Sand Filter: to use sand media down to 0.5-1mm. which filter size can be down to 200micron. some big suspended solids like coolloids, rust, mud, imparity etc can be trapped by media bed. and be removed from water.
STEP<2>. Carbon Filter: can absorb some organism, dissolved air, odor & color matter etc.
STEP<3>. Softener(optional): use cation exchange resin to remove Calcium, Magnesium etc to make soft water.
STEP<4>. Micron Filter: use 5 -20 micron sediment cartridge filter / bag filter, to remove the passed suspended solid from pre-treatment. so that more safty for entrance of RO.
STEP<5>. Ultra-filtration system (UF membrane to trapped most of ions. to de-mineralize/desaltination etc. it will be PURE WATER from output.
STEP<6>.UV sterilizer(ozone generator): for killing bacterial in water, be safe for drinking.
Direction for electric control system:
1---PLC(Programmable Logic Controller):Design the program as requirements you need.
2---Air switch:protect the electric system
3---Auto controller which RO membrane can flush automatically.
Component:
There are several kinds of consumables you need to replace regularly. (1000LPH)
a. Quartz sand: replaced about every 15 months. 100kg/bag
b. Activated carbon: replaced about every 15 months. 25kg/bag
c. Resin: replaced about every 15 months. 25L/bag
d. PP Filter cartridge: replaced about every 1 month , 20" x 5um
e. UF membrane: replaced about every 1year
We suggest you buy 1- 2 years consumption of PP filter cartridges together with machine.
Because these PP filter cartridges need to replace every month to avoid bacterial breeding on its surface.
Advantages of our ultrafiltration/UF system:
A. Advanced and famous ultrafiltration membrane element
B. High recovery rate of the system
C. No phase transformation in the process
D. Low energy consumption, short production cycle and low equipment operation
E. Small area, simple operation and maintenance, low labor intensity
F. The hygienic of the site is clean
G. The control system can be designed according to the user's specific requirements
Application field
1. Dairy, Fruit Juice, Vegetable Juice And Other Clear, Concentrated.
2. Animals And Plants (Aloe Vera, Mangosteen, Tea, Etc.) Effective Ingredients Extraction.
3. Soybean Protein, Oligosaccharides, Isoflavones And Other Extraction, Concentration.
4. Antibiotics, Amino Acids, Vc And Other Fermentation Broth Purification, Concentration.
5. Chinese Medicine (Bupleurum, Salvia, Scutellaria, Etc.) Injection Of Active Ingredients Purification, Separation.
6. Polysaccharides (Ganoderma Lucidum, Grifola Frondosa, Mushrooms, Etc.) Material Purification, Concentration.
7. Fluorescent Whitening Agent Desalination, Concentration.
UF Membrane feature
(1) High interception rate: 99.9999%
(2) Max.inlet pressure: 0.2Mpa
(3) MWCO: 6000 dalton, 10000 dalton, 100000 dalton, 200000 dalton
(4) Application: Pharmaceutical industry to remove pyrogen,endotoxin
The filtration can be outside-in or inside-out, it depends on your choose.
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We will reply you within 24hours. Whatsapp/ wechat/ tell: +86 13660858152
Guidelines for getting a proper quotation
Tell us the raw water/source of water
Provide water analysis report
Required production capacity( 500 liters per hour, 1000liters per hour…)
What's the pure water used for( drinking, bottle water or industrial use…)
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